Posts tagged ‘screenprint’
Come join us at the ISS Atlantic City Show starting this Thursday, March 23rd – Saturday, March 25th at the Atlantic City Convention Center. John Levocz will be in attendance, so be sure to connect with him there.
Don’t miss our latest products showcased at our distributor partners’ booths:
Davis International, Booth 1437
Nazdar Source One, Booth 729
See you there!
Catch the luck of the Irish this St. Patrick’s Day!
Try out our 700 Series direct plastisol screen printing inks in these various greens:
777 Lime Green
775 Dallas Green
733 Kelly Green and
776 Dark Green
Can you suggest some approaches to building a darkroom for a screen-printing shop that has a limited floor space? This was a question posed by a Printwear reader, and here is Kieth Stevens’ response:
A booth can often be constructed of black plastic sheeting, which is relatively cheap to purchase. Choose a location close to the washout area to minimize exposure to light. Simply construct a 1′ x 3′ wooden frame and determine where to place the entry to the dark room. Staple the plastic to the frame and overlap some plastic to create the “door.” By overlapping the plastic sheets, it will minimize the light coming through during entry and exit. Also, be sure that the plastic cover reaches to the floor to block out light completely.
Another way to create a darkroom with limited space is to repurpose an existing room. For example, if the bathroom is not too small, turn it into a dual-purpose room. Repurposing a closet is also a great way to make use of the space you have.
Stand in the darkroom prior to use to be sure that there is no light leaking into the room. It may be necessary to block out minute shafts of light coming in through the bottom or sides of a door. Use plastic sheeting or light-blocking curtains to eliminate any light contamination. Consult your emulsion manufacturer as to which lights would work best and add a dehumidifier. In such a closed room environment, your screens will dry faster and more thoroughly when moisture content is controlled.
Kieth Stevens is the Western regional sales manager for International Coatings. He has been teaching screen printing for more than 10 years and is a regular contributor to International Coatings’ blogs.
Here’s what SPSI is printing in their booth (#401) at the DAX show! The cool lion design was created by Atomic Cotton, with the artists pictured here. You can check out their other designs at their Facebook page. Thank you, Zack Kauffman!
Be sure to drop by tomorrow to catch all the action.
In a recent article published by Impressions magazine, Kieth Stevens gives us some tips on how to properly use a squeegee.
How your squeegee method can affect your print results
I visit hundreds of print shops a year — teaching, training and sharing. I also visit a few trade shows and distributors’ open houses. One thing I see in the trade shows and open houses that I rarely see in professional print shops is printers who are pushing the squeegee instead of pulling it.
Now, I’m not saying that there isn’t a time and place for pushing — I sometimes push the squeegee instead of pulling it when I need to move an image a tad in that upward direction in order for my registration to line up correctly without having to re-adjust the entire screen. However, those times are more the exception rather than the norm.
To some, it may seem more ergonomically correct, but that is not how the process was originally designed: Why do automatic screen printing presses use a squeegee with a bendable blade? Why don’t they simulate the pushing technique?
I may be old-school…okay, I am old-school. It just seems odd to me whenever I see it. Yes, there are people that have a hard time pulling the squeegee and get better results when they push (people who aren’t as tall as others, people with upper body disabilities, etc.) But, what I’ve learned over the years is that pulling a squeegee allows the blade to be more flexible than pushing it.
Take screen printing a skateboard for example. The surface has some curves, especially on the edges. Yet, when the squeegee is pulled, the print goes on it smoothly and the squeegee blade is able to conform to the substrate much better. When the squeegee is pushed across such a surface, the blade somehow does not conform as well and may even leave streaks.
You may argue that when printing on a shirt it may not matter much because it is relatively flat. But what if you print over seams or zippers, or if your platen is not entirely flat?
Another thing I have observed is people printing one screen twice, once in both directions. This is a definite no-no. Choose only one or the other method. Printing a screen in both directions can cause a lot of problems, including a blurred image as well as difficulty registering other colors. This technique can result in an even worse image distortion when the mesh isn’t tight enough.
Again, my preference for pulling rather than pushing the squeegee is simply that, a preference. However, I feel that by pushing, the printer is not taking advantage of the flexibility of the blade and its ability to conform to the substrate.
Kieth Stevens has been teaching screen printing for over ten years and is our Western regional sales manager. In addition, he is a regular contributor to International Coatings’ blogs.
In an article that was recently featured in Screen Printing Magazine’s October/November 2016 issue, and on Screenweb.com, Kieth Stevens gives us some tips on printing on today’s modern fabrics. Here is Part 3 of the article.
Popular, profitable, and often a pain in the neck to print, the latest fashion fabrics can present quite a challenge to shops accustomed to printing standard plastisols on all-cotton garments.
Typical plastisol inks cure between 315 and 330 degrees Fahrenheit, which isn’t a problem when printing on cotton substrates. With synthetic performance fabrics, however, such temperatures might be an issue. Beyond dye migration, the garments may even shrink or become deformed. A low-cure additive will allow you to reduce the curing temperature to around 280 degrees Fahrenheit to give you some breathing room.
Always test a garment before a full production run, first to make sure an unfamiliar fabric can withstand the curing temperature, but also to ascertain that the ink is fully cured. A wash test is an ideal indicator of how well the ink is cured. Under-cured ink will wash off – if not entirely, then surely in several spots, most likely in the center of a design. In addition, the ink shouldn’t crack when the fabric is stretched. This could be a sign of under-curing, though with the newer low-cure inks for performance fabrics, it could be a sign that the curing temperature was too high.
Another type of print flaw might not be apparent to consumers until they try the garment on. Many of the newer fabrics being used today, especially for athletic wear, can’t hold up the weight of a standard print like the old cotton standbys. Some garments are so light that even a small print can make the decoration hang or drape stiffly. For these garments, use finer meshes with higher quality inks to reduce the weight of the ink deposit. This makes the design not only look better, but also feel more comfortable when worn.
Heavier garments, on the other hand, may be more prone to a defect known as fibrillation, in which yarn fibers from below the ink surface come through the ink film after washing, making the print appear fuzzy. Certain types of yarn, notably 100-percent cotton but also 100-percent acrylic and acrylic/cotton blends, are more prone to fibrillation than others. The best way to control it is to make sure the ink is fully cured and consider using a slightly coarser mesh count to deposit more ink. Using a matte-down screen after flashing the underbase will also help keep the fibers down and the surface of the print smooth.
Work uniforms present different considerations. More companies today have their logos or slogans screen-printed onto their uniforms rather than embroidered – a nice source of new business for some shops. However, uniforms must withstand an industrial washing process that is far more aggressive than what a standard consumer garment requires. Using a nylon-style catalyst when printing uniforms can dramatically improve the durability of the ink deposit, enabling it to withstand many industrial washes.
Garments with irregular or bumpy surfaces, such as zippers and hoodies, pose unique challenges when these features must be printed over. Often, printers have to improvise a solution in order to get the job done, and it may mean creating a custom platen that conforms to the irregular surface. I once made a platen out of quarter-inch aluminum to fit bobby socks so I could print designs like poodles and dice on the cuffs. Some strategically placed cardboard may also help minimize the bump caused by zippers and buttons.
Finally, fabrics designed to hold up in outdoor conditions can be problematic. Typically, printers use catalysts to help bond the ink to nylon fabrics, but many don’t know that catalysts can also help with especially difficult substrates such as certain polyester outerwear materials and the synthetics used for backpacks. Test it when you’re dealing with a problem fabric to see if it works. Another tip when you’re working with water-repellent fabrics: Try dabbing a little rubbing alcohol over the area to be printed. This may remove some of the water-repellent coating so that the ink with the catalyst can better adhere to the garment.
Test, Test, Test
Here is my motto for delivering the best possible outcome for your customer: Thoroughly test all prints and shirts before committing to costs and production methods. Never relax and assume that everything will run like the last time, even for a repeat job. A printer once told me that their customer supplied them with the same nylon jackets as a previous order, yet this time the jackets bled through the white print. What the customer did not tell them was that they had switched manufacturers, so instead of printing nylon again, the shop was dealing with a dyed polyester fabric. That turned out to be a costly mistake, as the bleeding was not discovered until several days after they had completed the job.
Everyone is looking out for themselves and you should be no different. A good customer will understand and appreciate your caution. They may even refer you to others because your service stands out.
In a recent article published by Impressions magazine, Mark Brouillard shares with us some of his knowledge regarding ink and light refraction.
Sheen is the reflection of light from a surface. The smoother the surface, the easier the light reflects, giving it a glossy-sheen look. The more angular or rough a surface is, the harder it is for light to reflect, thus giving it a dull or matte sheen.
Most ink comes in either a matte or glossy finish. You can take a glossy ink finish and add a dulling agent to make it a lower gloss or matte. However, it is difficult to make matte-finish ink look glossy without the addition of a clear gloss coat to smooth out the surface.
So, the real question is how many screens you want to use versus how many additives you want to use. If you have a matte ink and want to make it not so matte, you are going to need an extra screen to overprint clear gloss ink. If you have a gloss ink and want to make it lower sheen, most companies offer a dulling/matte additive (or a puff additive) that can be added to the ink. The dulling additive will, in effect, roughen up the surface of the ink giving it a lower light refraction and thus a lower sheen.
Typically, dulling agents are added to ink at around 5-7% by weight. What is important to note is that when making lower-sheen ink, you should write down the recipe and label the leftover ink. Also note what percentage the dulling agent was used on the job sheet in case of a re-order, or so that it doesn’t get used on another job where that effect is not desired.
Mark Brouillard is our Western Regional Product Manager and has years of experience in the industry.
International Coatings Blog | Forum for Screen Printing Tips, Ideas, Thoughts